Mohammed Shabbir

• Validated new product through virtual dynamic simulation method for meeting GM’s manufacturing requirements for General Assembly load cases.
• Developed and maintain detailed virtual build sequences for various plants and programs
• Perform detailed General assembly simulation analyses for Manufacturing to Evaluate, validate and optimize product, process and tooling design using virtual tool with throughput determination
• Optimization for product, process and tooling designs and provide simulation analysis reports to the MEs, CMEs and TIEs outlining issues and solutions
• Conduct virtual build events and review manufacturing build sequence proposals and related issues with product, Manufacturing, and plant personnel.
• Understand GM Global Bill of Process (BOP) for products & conduct virtual builds at different stages along the Global Vehicle Development Process (GVDP)
• Working knowledge of EBOM and MBOM, EBOP in MPP(Master process planning)
• Use of 3D modelling and simulations software like Technomatix (process simulate), Teamcenter, Vismockup to validate equipment/automation designs.
• Determined project specifications by thoroughly studying performance standards, requirements and technical studies

• Reviewed production work processes to detect possible safety concerns, drafting corrective measures where appropriate.
• Worked in partnership with the leadership to support Workplace Safety cultural transformation and improve the safety cultural change through education & awareness, participation and engagement, support and facilitation.
• Designed safety strategies to meet company needs and supported implementation of Safety Contract Management with suppliers for safe working at site
• Assisted in worksite incident investigations, helping to determine cause and fault to ascertain liability by conducting Hazard identification and mitigation.
• Responsible for Safe Installation, commissioning & demolition activities using Safety Master DOT for the global Major Program CCUV at Changwon South Korea.
• Participated in Safety BPD reviews at Level 1 (leadership review) for addressing any safety related issues to meet Zero injury vision.
• Mentored and Trained personnel on safety process like GWSS (Global Workplace safety system), GS&IH (Global safety and industrial hygiene), GDHS (Global design for health and safety), Electrical safety, ESCP (Employee safety concern process), SFMEA (Safety failure Mode and effect analysis) and the G risk tools.
• Collaborated with team members to achieve target results
• Identified issues, analyzed information and provided solutions to problems
• Actively listened to customers' requests, confirming full understanding before addressing concerns

• Developed Master process plan (installation drawings) documentation like JES (job element sheets) / SOS (standard operating sheet) for General Assembly
• Responsible to maintain correctness of Part specification/ Bill of Material (BOM)
• Responsible for Engineering change Management for the program.
• Involved in virtually checking the complete vehicle assembly and identify design, bill of material and process issues and to develop a Root Cause for the issues identified.
• Experience/knowledge of GM-Global Manufacturing System (GMS) and Implemented GMS (Global Manufacturing System) and its 5 principles while executing the Manufacturing assembly process work.
• Trained & developed New Engineers to perform on job activities.,
• Applied project management metrics and tools in oversight of engineering and manufacturing projects and program services.

Short - term cross functional Assignment.

• Supported the PPO launch activity for GMI programs
• Inspected incoming and outgoing shipments to identify discrepancies with records.
• Corresponded with carrier representatives to make arrangements and provide instructions for shipment and delivery of orders.
• Monitored inventory to maintain sufficient supply levels to meet business and customer needs.
• Monitored the delivery from suppliers to meet the Material required date for the PPO builds.
• Handled day-to-day shipping and receiving overseeing more than 150 Material parts per day.
• Processed required paperwork to expedite handling of shipped and received goods.
• Trained & developed New Engineers to perform on job activities.
• Used coordination and planning skills to achieve results according to schedule

• Please refer the the above Senior Manufacturing Engineer - MPD role.